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The biggest threat to semiconductors during transportation is moisture. Adequate moisture protection is essential since moisture can lead to an unlimited list of flaws or performance issues, including corrosion, electrical shorts, and damaged components.
Moisture Challenges in the Semi-Conductor Industry
Corrosion: Different kinds of corrosion can be started by water penetration, which can impair the goods' dependability and functionality.
Electrical Shorts: If moisture seeps through the modules, electrical shorts may result. This makes these gadgets meaningless.
Oxidation: Components and joints usually oxidize when brought into contact with moisture. Over some time, performance and quality are degraded grossly by this factor.
Collected Moisture: Moisture promotes the growth of mold and mildew. These would dirty and degrade the products.
Case Study: Improving Semiconductor Performance through Effective Moisture Level Control
One of the international semiconductor manufacturers experienced massive damage to its products due to moisture during consignments. The problem was more related to chip shipment in other countries with different climatic and humidity conditions. Apart from malfunction due to corrosion in chips, moisture was entering even in ordinary packing through the protective layers. That caused huge financial losses by way of product return and replacement and also hurted the brand reputation of the company at large.
Challenges
Customization Needs: There exist different demands and needs for semiconductor makers, and thus AbsorbKing has to adjust accordingly on the desiccant solutions that would suit the company.
Supply Chain Integration: This integration was quite a major logistical task since the desiccant products from AbsorbKing needed not to bring any disruption in production runs to the semiconductor manufacturer.
International Regulation Compliance: These desiccant materials, since the integrity of the product and its compliance is to be maintained within the markets, shall have completely complied with international rules and regulations for electronic components.
Testing and Validation: We needed extensive testing and validation so that we could make out which of the desiccants were safe for use in different environmental conditions.
Our Tailor-Made Solutions
Based on a risk assessment, AbsorbKing created the following tailor-made solutions:
Personalised Montmorillonite Packs: Bills designed for the adsorption of excess moisture during transport, protecting sensitive semiconductor components.
Specialised Packaging: These are specialized materials like static shield bags, aluminum foil laminates, etc. They provide the highest system of moisture protection since they automatically adjust to every change in the environment.
Results
When we were included in the supplier list at the end of 2022, it was a result of nearly two years of arduous effort, many prototypes, testing, sample certification, and more than 300 qualification documents for supplier registration. We emerged as their exclusive authorised desiccant provider in China and established partnerships with akin businesses in Italy, Singapore, and Morocco.
The outcomes of AbsorbKing's solutions were excellent:
Advanced Moisture Protection: Reduced product degradation due to 90% fewer moisture damages.
Lower Repair and Replacement Costs: A 95% reduction results in financial savings from fewer repair and replacement incidences.
Enhanced Customer Satisfaction: Less trouble with product complaints means that customers have more faith in the manufacturer.
Enhanced Operational Effectiveness: Superior product performance with fewer interruptions.
Why Choose AbsorbKing?
Do you have problems with the level of moisture in your shipments and storage? AbsorbKing offers top performance, reliable service, and complete peace of mind. With AbsorbKing, be rest assured about dry and perfect deliveries for all your products. Let us demonstrate the possible advantages that our innovative moisture control technology can bring to your business.